1.NC Lathe Equipment

The 24-h operating equipment consists mainly of the combined CNC lathe with 2 spindles and 2 saddles.

We have a processed/finished product aligner installed for preventing scratches and dents. This developed equipment minimizes distortions and scratches generated in the production process, allowing us to supply processed products of higher quality.

• Processible materials:
  • Stainless Steel.
  • Brass and Bronze.,Lead free Brass and Bronze.
• Processible size:
  • φ5 mm to φ250 mm
  • Deformed forgings or castings can also be processed.
• Processible lot size:
  • Several units to tens of thousands of units/month
  • We also accept test production.

Equipment Types

• Combined lathe with 2 spindles and 2 saddles (bar type): 4 units (Nakamura-tome)
• Combined lathe with 2 spindles and 2 saddles (chucker type): 2 units (Nakamura-tome)
• Combined lathe with tailstock (chucker type): 1 unit (MAZAK)
• Combined lathe with tailstock (chucker type) with robots: 1 unit
• Combined lathe with sub-spindle (bar type): 2 units (Nakamura-tome)
• Combined lathe with spindle traverse (bar type): 2 units (Tsugami, Star Micronics)
• Vertical lathe: 1 unit
• Discharged workpiece aligner: 6 units

2.Machining Center Equipment

The equipment consists mainly of the #40 vertical machining center.
A robot is equipped with some machining centers.

The equipment achieves the 24-h operating production system.
We intend to add more robots to further improve productivity.

The rotating dividing index chuck is installed.

A single chucking allows processing from various angles.

• Workpiece shape:
  • We are excellent at processing deformed forgings or castings.
  • Of course, we process logs or blocks.
• Processible materials:
  • Stainless Steel.
  • Brass and Bronze,Lead free Brass and Bronze
• Processible lot size:
  • Several units to tens of thousands of units/month
  • We are also pleased to accept casting or forging materials for processing only regardless of the lot size.

Equipment Types

• #40 vertical machining center with robot: 2 units
• #40 vertical machining center: 4 units
• #30 tapping center with loader: 1 unit
• Index chuck

3.Hexaxial automatic cutting machine

This cutting machine has two spindles for three different directions.
It is useful for boring using a formed tool for deformed castings or forgings, and for threading that uses a tap and die. The machine equipped with loaders that supply and discharge workpieces allows semi-unattended operation.
The machine is suitable for processing casting parts requiring high-quality processing despite small lot sizes.

Machining capability

• Threading by tap
  • e.g., Bronze casting: A taper pipe thread as large as Rc2 (2-inch female taper thread) can be processed.
• Threading by die
  • e.g., Bronze casting: A taper pipe thread as large as R1 (1-inch male taper thread) can be processed.
• Processible materials:
  • Brass and Bronze.,Lead free Brass and Bronze.
• Processible lot size:
  • Several units to tens of thousands of units/month
  • We are also pleased to accept casting or forging materials for processing only regardless of the lot size.

Units Owned

• Hexaxial automatic cutting machine: 10 units
• Quadraxial automatic cutting machine: 1 unit
• Biaxial drill mirror: 2 units

Other Processing Equipment

• NC milling cutter: 1 unit (for experimental production and manufacturing of jigs and tools)
• General-purpose milling cutter: 2 units (for experimental production and manufacturing of jigs and tools)
• General-purpose lathe: 2 units (for experimental production and manufacturing of jigs and tools)
• Radial drilling machine: 1 unit (for experimental production and manufacturing of jigs and tools)
• Polygon machine: 1 unit
• Drilling machine: 4 units
• Mechanical Press Machine (for pressing and punching out metal to shape): 1 unit (press such as serration)
• Bandsaw cutting machine: 2 units
• Universal tool grinder
• Tool pre-setter
• Drill grinder